300 TPH Infrastructure Crushing Project
INFRASTRUCTURE PROJECT

300 TPH Infrastructure Crushing Project

Heavy duty crushing plant deployed for national highway expansion. Features robust primary jaw crusher and secondary cone crusher with high-frequency vibrating screens.

Location

Maharashtra, India

Capacity

300 TPH

Client

Deccan Expressways Pvt. Ltd.

Year

2024

PROJECT OVERVIEW

Delivering High-Quality Manufactured Sand

This project involved the design, supply, installation and commissioning of a state-of-the-art sand making machine and washing system to produce high-grade manufactured sand (M-Sand) as per Zone II IS 383 specifications.

The plant is engineered for consistent product quality, higher efficiency and sustainable operations, supporting the growing demand for construction-grade sand in the region.

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PERFORMANCE RESULTS & ROI

Proven Performance, Measurable Impact

40%
Higher Capacity

Improved production efficiency with advanced VSI technology.

25%
Lower Operating Cost

Optimized design reduced overall energy consumption.

100%
Safe & Reliable Operation

Consistent product quality meeting IS 383 Zone II standards.

CLIENT CHALLENGE

Meeting Growing Demand with Consistent Quality

The client required a reliable and efficient solution to produce high-quality manufactured sand to meet the increasing demand from the construction sector. Key challenges included:

Maintaining consistent sand quality as per IS 383 standards
Minimizing silt and dust contamination
Achieving higher production capacity with lower energy consumption
Ensuring long-term operational reliability
OUR SOLUTION

A Complete Sand Manufacturing Solution

We delivered a fully integrated solution featuring a Vertical Shaft Impactor (VSI) sand making machine and an advanced washing system, designed for efficiency, durability and superior product quality.

High efficiency Vertical Shaft Impactor (VSI)
Integrated washing system with hydrocyclone and dewatering screen
Designed for zero silt contamination
Optimized for higher output and lower energy consumption
Complete installation, commissioning and technical support
KEY TECHNICAL HIGHLIGHTS

Engineered for Efficiency and Reliability

Vertical Shaft Impactor (VSI)

High efficiency crushing for superior cubical shape.

Vertical Shaft Impactor (VSI)

Hydrocyclone Sand Washer

Effective removal of silt and impurities.

Hydrocyclone Sand Washer

Dewatering Screen

Ensures low moisture content for better usability.

Dewatering Screen

Automation & Control

Reliable operation with minimal downtime.

Automation & Control
PROCESS FLOW

From Raw Material to High-Quality M-Sand

Raw Material Feeding

Raw Material Feeding

Natural rock is fed into the plant.

Crushing & Screening

Crushing & Screening

Material is crushed and screened to desired size.

Sand Washing

Sand Washing

Washed to remove dust and impurities.

Final M-Sand

Final M-Sand

Consistent, high-quality manufactured sand.

PLANT INSTALLATION &

ON-SITE PHOTOS

300 TPH Infrastructure Crushing Project featured photo
CLIENT TESTIMONIAL
“The 200 TPH sand manufacturing plant has delivered excellent performance with consistent quality and high output. The entire team was professional and supportive throughout the project.”

Marwar Aggregates & Industries

Client, Rajasthan
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