Driving High-Yield Performance in Recycling
Rapid urbanization has led to massive volumes of Construction and Demolition (C&D) waste. Modern environmental standards and circular economy mandates require reclaiming concrete, asphalt, and masonry for reuse in road sub-bases, backfill, and non-structural concrete.
Recycling C&D waste presents severe operational hurdles: embedded steel rebar, timber, tramp metal, and variable feed consistency can quickly jam standard crushing equipment. Mewar Hi-Tech designs robust recycling crushers equipped with heavy-duty tramp release systems, reinforced impact aprons, and integrated overband magnetic separators.
Our recycling solutions empower municipal contractors and aggregate producers to convert demolition rubble and industrial slag into clean, saleable recycled concrete aggregate (RCA) while saving costly landfill fees.
Operational Benchmarks
Effective separation of concrete matrix from embedded steel rebar and ferrous scrap.
Diverts thousands of tons of urban rubble from landfills into profitable road sub-base.
Reinforced frame and spring relief systems absorb unexpected tramp metal impact.
High-tonnage continuous processing for large-scale municipal C&D management plants.
Engineered to Solve Your Toughest Processing Hurdles
Embedded Rebar & Wire Mesh Jams
Reinforcing steel can wrap around shafts and jam crushing cavities. Our crushers feature wide entry throats, unencumbered discharge geometries, and optional magnetic metal extraction.
Extreme Abrasiveness of Metallurgical Slag
Blast furnace and steel slag have high bulk densities and abrasive hardness. High-manganese cast alloy components ensure durable service under intense abrasion.
Variable Moisture & Dust Contamination
Wet demolition dust clings to machine components. Our open-chute designs and heavy-throw vibrating screens prevent clogging and blinding.
Optimized Plant Flowsheet for Recycling
Rubble Loading & Pre-Screening
Demolition rubble is loaded onto a heavy vibrating feeder where dirt and fine soil are scalped away.
Primary Concrete Crushing
Heavy-duty jaw crusher breaks concrete blocks and shears embedded steel rebar loose from the matrix.
Magnetic Metal Extraction
Cross-belt overband magnetic separator extracts rebar and tramp metal from the conveyor flow.
Recycled Aggregate Sizing
Vibrating screen classifies crushed concrete into clean 40mm, 20mm, and 10mm recycled base materials.
Heavy-Duty Machinery for Recycling
Double Toggle Oil Jaw Crusher
Wide feed mouth and high crushing force easily crush heavy reinforced concrete chunks.
Horizontal Shaft Impactor (HSI)
Excellent secondary crusher for breaking concrete off rebar and producing clean cubical RCA.
Vibrating Screen
Robust screening unit for classifying recycled concrete into marketable stone fractions.
Vibro Feeder
Heavy pan feeder with grizzly section for scalping natural soil from demolition rubble.
Typical Plant Specifications & Parameters
| Feed Materials | Reinforced Concrete, Brick Rubble, Reclaimed Asphalt (RAP), Slag |
| Recycled End Products | Recycled Concrete Aggregate (RCA) 40mm/20mm/10mm, Fill Sand |
| Metal Separation | Compatible with Overband Cross-Belt Magnetic Separators |
| Application Scale | City Municipal C&D Facilities, Industrial Slag Yards |
Explore Other Heavy Sectors We Power
