Driving High-Yield Performance in Aggregates
Ready-Mix Concrete (RMC) producers and precast manufacturers demand aggregates with strict consistency in particle size, clean surface texture, and minimal flakiness. Flaky aggregates increase voids, necessitating higher water and expensive cement content to achieve target compressive strengths.
Mewar Hi-Tech engineers high-efficiency aggregate crushing circuits combining primary jaw crushers, secondary cone crushers, and tertiary impact shapers. This balanced multi-stage approach ensures maximum yield of high-value 10mm and 20mm fractions with uniform cubic shape.
With over 30 years of manufacturing experience, our aggregate processing plants serve commercial quarry operators, civil contractors, and infrastructure developers across the globe.
Operational Benchmarks
Optimized compressive strength for M30 to M60 high-performance concrete mixes.
Engineered mechanical kinematics minimize wasted electrical kilowatt-hours per ton.
High-tonnage continuous production for regional commercial aggregate suppliers.
Easily switchable wire and polyurethane screen media tailored to client purchase orders.
Engineered to Solve Your Toughest Processing Hurdles
High Flakiness Affecting Concrete Strength
Flaky aggregates align poorly in concrete paste, causing structural weak planes. Our tertiary impactors ensure cubical particle geometry meeting BS 812 and IS 2386.
Excessive Fine Dust in Coarse Fractions
Fine coatings on coarse aggregate prevent strong cement paste adhesion. Our high-throw vibrating screens remove dust coatings thoroughly.
Power Consumption per Ton of Output
Electricity is a major operational cost. Our balanced drive pulleys and low-friction toggle kinematics reduce specific energy consumption by up to 15%.
Optimized Plant Flowsheet for Aggregates
Controlled Grizzly Feeding
Raw stone from quarry trucks is uniformly metered into primary jaw crusher while scalping sub-base rock.
Primary Size Reduction
Primary jaw crusher breaks heavy stone down to 100-150 mm intermediate transfer product.
Secondary Cone Crushing & Shaping
Cone crusher or HSI reduces stone into high-demand 20mm, 10mm, and 6mm aggregate fractions.
Precision Sizing & Stockpiling
Multi-deck vibrating screen classifies and stockpiles precise commercial fractions directly for RMC dispatch.
Heavy-Duty Machinery for Aggregates
Double Toggle Oil Jaw Crusher
Industry-standard primary breaker delivering continuous low-maintenance primary crushing.
Cone Crusher
Precision secondary crusher with excellent reduction ratios and low consumable operating costs.
Vibrating Screen
High-accuracy 3 and 4-deck vibrating screens producing perfectly segregated 10/20/40mm aggregate piles.
Belt Conveyor System
Heavy overland conveyors for rapid aggregate stockpile transfer and truck loading.
Typical Plant Specifications & Parameters
| Target Aggregates | 40mm (Coarse), 20mm (Standard RMC), 10mm (Micro-Concrete), 6mm (Grit) |
| Flakiness Index | < 15% across all commercial fractions |
| Concrete Grade | Suitable for M20, M30, M40, M50, and M60 RMC Designs |
| Standard Codes | IS 383, ASTM C33, BS 882, EN 12620 |
Explore Other Heavy Sectors We Power
