Driving High-Yield Performance in Road Construction
Highway construction and major infrastructure projects enforce tight tolerances on aggregate gradations, crushing value, and flakiness. Whether supplying Granular Sub-Base (GSB), Wet Mix Macadam (WMM), or Dense Bituminous Macadam (DBM), road contractors need steady, high-volume aggregate production without downtime.
Mewar Hi-Tech provides complete stationary and semi-mobile crushing solutions tailored for highway projects. Our primary jaw crushers, secondary impactors, and multi-deck screening units provide the high reduction ratios and tight grading curves required by the Ministry of Road Transport and Highways (MoRTH) and NHAI.
With rapid erection designs and rugged components, our plants help infrastructure developers meet aggressive project deadlines while delivering aggregates with rock-solid compaction characteristics.
Operational Benchmarks
Engineered specifically to meet national highway and airport runway aggregate standards.
Continuous high-volume production for high-speed highway paving and GSB requirements.
Skid-mounted modular components for rapid erection and relocation across road corridors.
Optimized reduction ratios minimize dust waste while maximizing high-value cubical fractions.
Engineered to Solve Your Toughest Processing Hurdles
Stringent MoRTH / NHAI Gradation Curves
Highway contracts reject batches with out-of-spec gradation or excessive flakiness. Our multi-stage closed-circuit systems deliver strictly controlled sieve distributions.
High Production Demands under Tight Deadlines
Road paving schedules require continuous aggregate supply up to 3,000 tons per day. KINGSON plants deliver non-stop duty with proven mechanical reliability.
Varying Rock Hardness Across Quarry Sites
Contractors encounter varying strata from soft limestone to dense basalt. Our flexible crusher CSS settings and blow bar configurations easily adapt to changing geology.
Optimized Plant Flowsheet for Road Construction
Primary Run-of-Quarry Breakdown
Large blasted rock is fed to heavy jaw crusher reducing feed to manageable 150mm transfer size.
Secondary Impact / Cone Crushing
Horizontal shaft impactor or cone crusher breaks stone along natural seams, achieving cubical geometry.
Closed-Circuit Multi-Deck Screening
Multi-deck screen separates GSB, 40mm, 20mm, 10mm, and stone dust with oversize recirculation.
Stockpile & Batching Transfer
Heavy overland belt conveyors transfer separated aggregates directly to asphalt or concrete batching plants.
Heavy-Duty Machinery for Road Construction
Horizontal Shaft Impactor (HSI)
High-reduction secondary impactor delivering cubical road base aggregates with tight flakiness control.
Single Toggle Grease Jaw Crusher
High-productivity primary jaw crusher with hydraulic gap adjustment for rapid quarry site setup.
Vibrating Screen
4-deck circular throw vibrating screen for simultaneous separation of all road aggregate fractions.
Vibro Feeder
Controlled vibrating pan feeder ensuring uniform, surge-free plant operation.
Typical Plant Specifications & Parameters
| Target Applications | Granular Sub-Base (GSB), Wet Mix Macadam (WMM), DBM, BC Aggregates |
| Output Sizes | 53mm - 26.5mm, 40mm, 20mm, 10mm, 6mm, Dust |
| Aggregate Impact Value | < 24% (Conforming to MoRTH Section 500) |
| Flakiness & Elongation | Combined Flakiness Index < 30% (Individual < 15%) |
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